Source: Chemical & Engineering News, 10/27/25
In the past year, several research groups have reported methods for upcycling PTFE, better known by its brand name, Teflon, into useful chemicals. The latest work in this area comes from chemists led by Roly J. Armstrong at Newcastle University and Erli Lu and Dominik J. Kubicki at the University of Birmingham. The team developed a process that transforms PTFE into sodium fluoride and amorphous carbon (J. Am. Chem. Soc. 2025, DOI: 10.1021/jacs.5c14052). The chemists use a ball mill to grind chunks of sodium metal together with PTFE in what’s known as a mechanochemical reaction. Because the reaction uses no solvents and has no by-products, it’s environmentally friendly and has 100% atom economy. Other PTFE-upcycling reactions that have been reported to date use organic solvents or complex catalysts, or they create by-products.